15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator
15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator
15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator
15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator
15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator
15KHZ 2600W Ultrasonic Welding Machine Professional Fast Welding Generator

Ultrasonic Welding unit 15kHz-2600W

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Estimated Delivery Date: Thursday, July 23

Due to high demand, please allow at least 2-4 weeks for delivery.

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Product Details

Ultrasonic welding unit

Full set: Generator + Transducer + horn mold

  • Generator: Interstitial wave work /continuous wave work.
    • Interstitial wave use for manual or semi-automatic mask machine
    • continuous-wave work used for automatic mask machine
  • Transducer: Korean Technology LBT piezoelectric transducer.
  • Horn mould dimension: 110x20mm or 200x20mm
  • Frequency: 15KHZ
  • Ultrasonic power: 2600W
  • Power supply: AC220V,50HZ,1phase
  • Used for manual, Semi-automatic , fully automatic welding mask earloop, edge, breath valve for disposable and KN95 masks
  • The generator is the third generation intelligent automatic frequency tracking and boost;
  • Smart circuit layout design and wiring and professional IC programming for better control welding;
  • LBT Transducer with piezoelectric ceramics more stable ultrasonic energy.
  • Package size: 470x400x360mm
  • Packing: full set one carton packing with protective foam

With the English manual. Flange fixed with lock screw

HS-CODE: 8515809090With English manual. Flange fixed with lock screw

About Ultrasonic Welding Process:

The ultrasonic generator converts electrical power to the correct frequency and voltage for the transducer to convert into mechanical vibrations. The user interface also allows the operator to enter the required welding parameters.

Transducer stick is the part of the machine that provides the ultrasonic mechanical vibrations. It is generally a three-part unit consisting of transducer, booster, and welding horn the transducer, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks.

The welding horn delivers the ultrasonic energy to the component being welded. This will ensure that maximum energy transfer between the horn and the component is achieved. Usually, the tip of the horn is profiled to match the contours of the component.

Generator

The generator converts electrical power from the single-phase mains to the correct frequency and voltage for the transducer to convert into mechanical vibrations. The microprocessor unit controls the welding cycle and feeds back key welding information to the user, via the user interface. The user interface also allows the operator to enter the required welding parameters.

Welding stack

This is the part of the machine that provides the ultrasonic mechanical vibrations. It is generally a three-part unit consisting of transducer, booster, and welding horn, mounted on the welding press at the center-point of the booster section. The stack is a tuned resonator, rather like a musical instrument tuning fork. In order to function, the resonant frequency of the tuned welding stack must closely match the frequency of the electrical signal from the generator (to within 30Hz).

Transducer

The transducer, also known as the converter, converts the electrical energy from the generator to the mechanical vibrations used for the welding process. It consists of a number of piezo-electric ceramic discs sandwiched between two metal blocks, usually titanium.

Between each of the discs there is a thin metal plate, which forms the electrode. As the sinusoidal electrical signal is fed to the transducer via the electrodes, the discs expand and contract, producing an axial, peak-to-peak movement of 15 to 20µm.

Transducers are delicate devices and should be handled with care. Once the elements are broken, the transducer will not function.

Booster

The booster section of the welding stack serves two purposes, primarily to amplify the mechanical vibrations produced at the tip of the transducer and transfer them to the welding horn. Its secondary purpose is to provide a location for mounting the stack on the welding press.

The booster expands and contracts as the transducer applies the ultrasonic energy.

The booster, like other elements in the welding stack, is a tuned device therefore it must resonate at a specific frequency in order to transfer the ultrasonic energy from the transducer to the welding horn. In order to function successfully, the booster must be either one half of a wavelength of ultrasound in the material from which it is manufactured or multiples of this length. Normally, it is one half wavelength.

Welding horn

The welding horn is the element of the welding stack that supplies energy to the component being welded. The welding horn is critical to successful welding. It is strongly recommended that welding horn manufacture should only be carried out by companies specializing in ultrasonic welding.

The welding horn, like the booster element, is a tuned device, which, in the majority of applications, also provides mechanical gain. It is typically manufactured in either aluminum or titanium. Aluminum welding horns tend to be used for low volume applications since wear can be a particular problem with this material. Some welding horns have specially hardened tips to reduce wear during welding.

As with the booster element, the length of the welding horn must be either one half of a wavelength of ultrasound in the material from which it is manufactured or multiples of this length. This ensures that there is sufficient amplitude at the end of the welding horn to effect welding.

The amplitude is typically between 30 and 120µm. The shape of the welding horn is important since stress, caused by the axial expansion and contraction of the horn, could lead to cracking in high amplitude applications. In some applications, the welding horn is manufactured with slots in the axial direction. This is to ensure that the maximum vibration amplitude is in the longitudinal direction.

The tip of the welding horn delivers the ultrasonic energy to the component being welded. The tip should be specifically designed to match the component. This will ensure that maximum energy transfer between the horn and the component is achieved. Usually, the tip of the horn is profiled to match the contours of the component.

 

How Ultrasonic Welding Serves Mask Manufacturing

All countries are currently facing a shortage of protective masks. In order to respond to the demand and fight the spread of the coronavirus, some companies are changing their production to start manufacturing masks.

Ultrasonic welding is a reliable, productive, cost-effective, and safe process. Welding of nonwovens with ultrasound guarantees soft and flexible surfaces, as there is no radiant heat during welding so no risk of hardening can occur. The energy is used precisely and in a targeted manner so that web materials do not become warped. There is also no need for adhesives or glue, so there is no risk of having adhesive residues build up on rollers and pulleys in production. It is a much cleaner process.

Ultrasound welding is suited for the mass production of all types of mouth and respiratory protection masks, such as surgical masks.

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Item Specifics
Generator power:
2600 W
Frequency:
15 kHz
Horn mold dimension:
120x25 mm
Shipping & Payment

Shipping and delivery

We are proud to offer international shipping services that currently operate in over 200 countries and islands world wide. Nothing means more to us than bringing our customers great value and service. We will continue to grow to meet the needs of all our customers, delivering a service beyond all expectation anywhere in the world.

How do you ship packages?

Packages from our warehouse in China will be shipped by ePacket or EMS depending on the weight and size of the product. Packages shipped from our US warehouse are shipped through USPS.

Do you ship worldwide?

Yes. We provide free shipping to over 200 countries around the world. However, there are some locations we are unable to ship to. If you happen to be located in one of those countries we will contact you.

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We are not responsible for any custom fees once the items have shipped. By purchasing our products, you consent that one or more packages may be shipped to you and may get custom fees when they arrive to your country.

How long does shipping take?

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Location *Estimated Shipping Time
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*This doesn’t include our 2-5 day processing time.

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Yes, you will receive an email once your order ships that contains your tracking information. If you haven’t received tracking info within 5 days, please contact us.

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For logistical reasons, items in the same purchase will sometimes be sent in separate packages, even if you've specified combined shipping.

If you have any other questions, please contact us and we will do our best to help you out.

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Order cancellation

All orders can be cancelled until they are shipped. If your order has been paid and you need to make a change or cancel an order, you must contact us within 12 hours. Once the packaging and shipping process has started, it can no longer be cancelled.

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We do not issue the refund if:

  • Your order did not arrive due to factors within your control (i.e. providing the wrong shipping address)
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  • Other exceptional circumstances outside the control of

*You can submit refund requests within 15 days after the guaranteed period for delivery (45 days) has expired. You can do it by sending a message on Contact Us page

If you are approved for a refund, then your refund will be processed, and a credit will automatically be applied to your credit card or original method of payment, within 14 days.

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If for any reason you would like to exchange your product, perhaps for a different size in clothing. You must contact us first and we will guide you through the steps.

Please do not send your purchase back to us unless we authorise you to do so.

FAQs

How much do you charge for shipping?

We provide free shipping to over 200 countries around the world*
*with some exceptions

Will I be charged any shipping, customs or duties fees?

No, the price you see is the price you pay - you won't be charged any extra fees.

When will you ship my order?

If you order an in-stock item, we’ll ship it within 3 working days.

How long will my order take to arrive?

Orders are shipped by EMS or USPS. Typically, delivery takes 5-20 working days after dispatch, but it may take longer due to factors beyond our control.

Do you provide tracking information?

You will receive your tracking information within 3-5 working days. But sometimes tracking might not be available if free shipping applies. In this case, please contact us at support@plcso.com

Can I cancel my order?

You can change or cancel your order within 12 hours. Please contact us at support@plcso.com

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